{"id":15678,"date":"2025-08-20T09:32:30","date_gmt":"2025-08-20T01:32:30","guid":{"rendered":"https:\/\/www.gatorlamination.com\/laser-cutting-vs-progressive-stamping-which-yields-burr-free-rotor-and-stator-stacks-at-scale\/"},"modified":"2026-01-23T09:23:35","modified_gmt":"2026-01-23T01:23:35","slug":"laser-cutting-vs-progressive-stamping-which-yields-burr-free-rotor-and-stator-stacks-at-scale","status":"publish","type":"post","link":"https:\/\/www.gatorlamination.com\/tr\/lazer-kesim-mi-yoksa-kademeli-presleme-mi-seri-uretimde-capaksiz-rotor-ve-stator-yiginlari-elde-etmek-icin-hangisi-daha-iyi\/","title":{"rendered":"Lazer kesim mi yoksa kademeli presleme mi: seri \u00fcretimde \u00e7apaks\u0131z rotor ve stator y\u0131\u011f\u0131nlar\u0131 elde etmek i\u00e7in hangisi daha iyi"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">\u00c7apaklar, \u00e7ekirdek kayb\u0131n\u0131 art\u0131ran, yal\u0131t\u0131m\u0131 delen ve katmanlar\u0131n hizas\u0131n\u0131 bozan k\u00fc\u00e7\u00fck, keskin kenarl\u0131 \u00e7\u0131k\u0131nt\u0131lard\u0131r. \u0130\u015fte, seri \u00fcretimde \u00e7apaks\u0131z laminasyonlar ve katmanlar \u00fcretmek i\u00e7in lazer kesim ve kademeli presleme y\u00f6ntemlerinin pratik, veriye dayal\u0131 bir kar\u015f\u0131la\u015ft\u0131rmas\u0131.<\/span><\/p>\n<h2><b>Motor laminasyonlar\u0131nda &#8220;\u00e7apaks\u0131z&#8221; ifadesinin ger\u00e7ekte ne anlama geldi\u011fi<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Elektrik \u00e7eli\u011fi i\u00e7in<\/span><a href=\"https:\/\/www.gatorlamination.com\/tr\/stator-ve-rotor-laminasyonu\/\"> <span style=\"font-weight: 400;\">laminasyonlar<\/span><\/a><span style=\"font-weight: 400;\">(0,20\u20130,50 mm) aral\u0131\u011f\u0131nda, \u201c\u00e7apaks\u0131z\u201d terimini \u015fu \u015fekilde tan\u0131ml\u0131yoruz:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>\u00c7apak y\u00fcksekli\u011fi (BH):<\/b><span style=\"font-weight: 400;\">\u00d6l\u00e7\u00fclen b\u00f6lgelerin \u2265 %95&#8217;inde \u2264 5 \u00b5m, maksimum BH \u2264 10 \u00b5m.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kenar yuvarlanmas\u0131:<\/b><span style=\"font-weight: 400;\">Damgalanm\u0131\u015f par\u00e7alarda kal\u0131nl\u0131\u011f\u0131n \u2264 %15&#8217;i; lazer kesim kenarlar\u0131nda yeniden d\u00f6k\u00fcm\/c\u00fcruf g\u00f6rsel olarak yok denecek kadar az.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kaplama b\u00fct\u00fcnl\u00fc\u011f\u00fc:<\/b><span style=\"font-weight: 400;\">500 V katmanlar aras\u0131 testte C-5\/C-6 yal\u0131t\u0131m\u0131nda herhangi bir delinme g\u00f6zlemlenmedi.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Y\u0131\u011f\u0131n d\u00fczl\u00fc\u011f\u00fc:<\/b><span style=\"font-weight: 400;\">Yap\u0131\u015ft\u0131rma\/kilitleme\/kaynak i\u015fleminden sonra 100 mm d\u0131\u015f \u00e7ap ba\u015f\u0131na \u2264 0,05 mm.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Laminasyon ba\u015f\u0131na 8 konum:<\/b><span style=\"font-weight: 400;\">OD, ID, yuva giri\u015f\/\u00e7\u0131k\u0131\u015f\u0131, k\u00f6pr\u00fc ve iki rastgele kenar. Optik 2D profilometre (2,5D), 5 \u00b5m filtre kesme noktas\u0131. Her bo\u015fluk\/alet\/lazer program\u0131 i\u00e7in ortalama BH, maksimum BH, Cp\/Cpk \u00fczerinde SPC.<\/span><\/li>\n<\/ul>\n<h2><b>\u00d6zet y\u00f6netici \u00f6zeti<\/b><\/h2>\n<table>\n<tbody>\n<tr>\n<td><b>Kriter<\/b><\/td>\n<td><b>Lazer Kesim (fiber, N\u2082 destekli)<\/b><\/td>\n<td><b>A\u015famal\u0131 Damgalama (karb\u00fcr, kal\u0131p i\u00e7i d\u00fczle\u015ftirme)<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Tipik \u00e7apak y\u00fcksekli\u011fi (yeni\/optimize edilmi\u015f)<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1\u20136 \u00b5m (ince teller), ara s\u0131ra mikro c\u00fcruf adac\u0131klar\u0131<\/span><\/td>\n<td><span style=\"font-weight: 400;\">2\u20137 \u00b5m; e\u011fer kal\u0131plar d\u00fczeltilmezse a\u015f\u0131nmayla birlikte artar.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Kenar termalleri<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Is\u0131dan etkilenen b\u00f6lge (HAZ) ~5\u201325 \u00b5m; geri tepmeyi \u00f6nceden k\u00fcrleyebilir.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Tehlikeli madde i\u00e7ermez; sadece so\u011fuk i\u015flem alan\u0131.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Kaplama riski<\/span><\/td>\n<td><span style=\"font-weight: 400;\">O\u2082 varl\u0131\u011f\u0131nda yerel yumu\u015fama\/kahverengi kenar olu\u015fur; N\u2082 ise oksidi ortadan kald\u0131r\u0131r.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Devrilme s\u0131ras\u0131nda olas\u0131 mikro k\u0131r\u0131lma; d\u00fcz y\u00fczey sayesinde azalt\u0131labilir.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Boyutsal do\u011fruluk<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Profillerde tipik olarak \u00b10,02\u20130,05 mm; m\u00fckemmel kanal yuvarlatmalar\u0131.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Kal\u0131p ayarland\u0131ktan sonra \u00b10,01\u20130,03 mm; m\u00fckemmel tekrarlanabilirlik.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Veri aktar\u0131m h\u0131z\u0131 (sat\u0131r ba\u015f\u0131na)<\/span><\/td>\n<td><span style=\"font-weight: 400;\">~1.200\u20133.600 kuzu\/saat (geometriye ba\u011fl\u0131 olarak)<\/span><\/td>\n<td><span style=\"font-weight: 400;\">~9.000\u201318.000 lam\/saat, 150\u2013300 spm&#8217;de (tek \u00e7\u0131k\u0131\u015fl\u0131)<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">De\u011fi\u015fim ve esneklik<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Dakikalar (program de\u011fi\u015ftirme); sert alet gerektirmez.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Saatler (kal\u0131p de\u011fi\u015fimi); y\u00fcksek kar\u0131\u015f\u0131m daha fazla kal\u0131p gerektirir.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">\u00d6l\u00e7eklenebilir birim maliyet<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Daha y\u00fcksek (enerji + zaman) ancak alet amortisman\u0131 yok<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Tak\u0131m maliyetinin amortisman\u0131 sonras\u0131nda y\u0131ll\u0131k en d\u00fc\u015f\u00fck seviye &gt;100.000 set\/y\u0131l&#8217;d\u0131r.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">En uygun olan<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Prototipler, varyantlar, EV \u00f6zel yuvalar\u0131, k\u0131sa ve orta vadeli \u00fcretimler<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Uzun vadeli, otomotiv \u00f6l\u00e7ekli, sabit geometrili aileler<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><b>\u00c7apaklar\u0131n nas\u0131l olu\u015ftu\u011fu ve y\u0131\u011f\u0131nlar\u0131n bu sorunu neden daha da b\u00fcy\u00fctt\u00fc\u011f\u00fc<\/b><\/h2>\n<p><b>Lazer:<\/b><span style=\"font-weight: 400;\">\u00c7apaklar, d\u00fc\u015f\u00fck ilerleme h\u0131z\u0131\/y\u00fcksek do\u011frusal enerji ile yeniden d\u00f6k\u00fcmden, yetersiz yard\u0131mc\u0131 gazdan kaynaklanan mikro c\u00fcruftan veya odak kaymas\u0131 nedeniyle olu\u015fan kesim konikli\u011finden kaynaklan\u0131r. Lazer \u00e7apaklar\u0131 genellikle mikro t\u0131rt\u0131kl\u0131 ancak s\u0131\u011fd\u0131r; Is\u0131dan Etkilenen B\u00f6lge (HAZ), kaplama \u00e7izgisini yumu\u015fatabilir ve kenar ge\u00e7irgenli\u011fini de\u011fi\u015ftirebilir.<\/span><\/p>\n<p><b>Damgalama:<\/b><span style=\"font-weight: 400;\">\u00c7apaklar, bo\u015fluk (z\u0131mba-kal\u0131p bo\u015flu\u011fu), kesme parlatma y\u00fczdesi, k\u0131r\u0131lma y\u00fcksekli\u011fi, tak\u0131m a\u015f\u0131nmas\u0131 ve malzeme anizotropisine ba\u011fl\u0131d\u0131r. \u00c7apaklar y\u00f6nl\u00fcd\u00fcr (\u00e7\u0131k\u0131\u015f taraf\u0131). D\u00fczle\u015ftirme veya alternatif i\u015fleme yap\u0131lmad\u0131\u011f\u0131nda, \u00e7apak y\u00f6n\u00fc istif y\u00fcksekli\u011fini ve radyal b\u00fcy\u00fcmeyi etkileyebilir.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Tek tarafl\u0131 \u00e7apak y\u00fcksekli\u011fi b ise ve t\u00fcm \u00e7apaklar ayn\u0131 hizadaysa, en k\u00f6t\u00fc durumdaki radyal b\u00fcy\u00fcme \u2248 b&#8217;dir (n\u00d7b de\u011fil), \u00e7\u00fcnk\u00fc \u00e7apaklar katman kal\u0131nl\u0131\u011f\u0131na g\u00f6re k\u00fc\u00e7\u00fckt\u00fcr; ancak, yerel temas kaplamay\u0131 deler ve katmanlar aras\u0131 k\u0131sa devreler olu\u015fturarak girdap kayb\u0131n\u0131 ve m\u0131knat\u0131slama ak\u0131m\u0131n\u0131 art\u0131r\u0131r. \u0130stifleme planlar\u0131m\u0131z, istifteki etkili \u00e7apak y\u00fcksekli\u011fini \u2264 2 \u00b5m&#8217;ye d\u00fc\u015f\u00fcrmek i\u00e7in \u00e7apak y\u00f6n\u00fcn\u00fc (\u2191\u2193\u2191\u2193) ve\/veya d\u00fczlemselli\u011fi de\u011fi\u015ftirir.<\/span><\/p>\n<h2><b>Veriler: Tesisimizdeki tipik proses kapasitesi<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Malzeme seti: 0,35 mm M400-50A e\u015fde\u011feri; d\u0131\u015f \u00e7ap 80\u2013260 mm; oluk say\u0131s\u0131 36\u201372; hem i\u00e7 hem de d\u0131\u015f \u00e7ap k\u00f6pr\u00fcleri. Backlack C-5 kaplama.<\/span><\/p>\n<h3><b>Tablo 1 \u2014 Kenar kalitesi SPC (200 par\u00e7al\u0131k kapasite \u00e7al\u0131\u015fmas\u0131)<\/b><\/h3>\n<table>\n<tbody>\n<tr>\n<td><b>\u0130\u015flem<\/b><\/td>\n<td><b>Ortalama BH (\u00b5m)<\/b><\/td>\n<td><b>Maksimum BH (\u00b5m)<\/b><\/td>\n<td><b>Cp<\/b><\/td>\n<td><b>Cpk<\/b><\/td>\n<td><b>HAZ geni\u015fli\u011fi (\u00b5m)<\/b><\/td>\n<td><b>Devir (%)<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Lazer, 2 kW, N\u2082 12 bar, v=32 m\/dak<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.2<\/span><\/td>\n<td><span style=\"font-weight: 400;\">8.4<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.67<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.45<\/span><\/td>\n<td><span style=\"font-weight: 400;\">12\u201318<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Lazer, 3 kW, N\u2082 16 bar, v=45 m\/dak<\/span><\/td>\n<td><span style=\"font-weight: 400;\">2.5<\/span><\/td>\n<td><span style=\"font-weight: 400;\">6.9<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.82<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.60<\/span><\/td>\n<td><span style=\"font-weight: 400;\">8\u201314<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Damgalama, yeni kal\u0131p, %6 t bo\u015fluk pay\u0131, d\u00fczle\u015ftirme %5<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">7.5<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.75<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.52<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">10\u201314<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Damgalama, orta \u00f6m\u00fcrl\u00fc kal\u0131p, d\u00fcz %7<\/span><\/td>\n<td><span style=\"font-weight: 400;\">4.6<\/span><\/td>\n<td><span style=\"font-weight: 400;\">10.2<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.42<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.21<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">12\u201316<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><b>G\u00f6t\u00fcrmek:<\/b><span style=\"font-weight: 400;\">Her iki i\u015flem de uygun pencerelerle ortalama \u2264 5 \u00b5m ve maksimum \u2264 10 \u00b5m hassasiyet elde eder. Lazer kenarlar\u0131nda yuvarlanma g\u00f6r\u00fclmez ancak \u0131s\u0131dan etkilenen b\u00f6lge (HAZ) bulunur; damgalama i\u015fleminde yuvarlanma g\u00f6r\u00fcl\u00fcr ancak \u0131s\u0131dan etkilenen b\u00f6lge (HAZ) bulunmaz.<\/span><\/p>\n<h2><b>Boyutsal ve manyetik sonu\u00e7lar<\/b><\/h2>\n<p><b>Boyutlu:<\/b><span style=\"font-weight: 400;\">Lazer kesiminde odak kaymas\u0131 durumunda 2-5\u00b0&#8217;lik bir e\u011fim olabilir; damgalama i\u015flemi, kal\u0131p y\u00fczeyine ba\u011fl\u0131 olarak duvar d\u00fczl\u00fc\u011f\u00fcn\u00fc korur.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><b>Manyetik:<\/b><span style=\"font-weight: 400;\">Is\u0131dan etkilenen b\u00f6lge (HAZ) yerel \u00e7ekirdek kayb\u0131n\u0131 hafif\u00e7e art\u0131r\u0131r; so\u011fuk presleme i\u015flemi kenara yak\u0131n kal\u0131nt\u0131 gerilimi y\u00fckseltir. Pratikte, her iki etki de \u00e7apaklardan kaynaklanan kaplama delinmesine k\u0131yasla ikinci derecedendir. BH \u2264 5 \u00b5m&#8217;nin korunmas\u0131 ve kaplaman\u0131n sa\u011flam kalmas\u0131, HAZ ile so\u011fuk presleme aras\u0131ndaki farktan daha \u00f6nemlidir.<\/span><\/p>\n<h3><b>Tablo 2 \u2014 \u00c7ekirdek kayb\u0131 fark\u0131 ve kenar ko\u015fulu aras\u0131ndaki ili\u015fki (y\u0131\u011f\u0131n, 1,5 T @ 50 Hz, normalize edilmi\u015f)<\/b><\/h3>\n<table>\n<tbody>\n<tr>\n<td><b>Kenar ko\u015fulu<\/b><\/td>\n<td><b>\u0394P\u209b\u1d57\u1d43\u1d9c\u1d4f (%) vs. ba\u015flang\u0131\u00e7 \u200b\u200bde\u011feri<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Lazer, optimize edilmi\u015f N\u2082 kesimi, HAZ 10\u201315 \u00b5m, sa\u011flam kaplama<\/span><\/td>\n<td><span style=\"font-weight: 400;\">+0.6\u20130.9<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Damgalanm\u0131\u015f, d\u00fczeltilmi\u015f, bozulmam\u0131\u015f kaplama<\/span><\/td>\n<td><span style=\"font-weight: 400;\">+0,5\u20130,8<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Her iki i\u015flemde de, lokal kaplama ihlali (%1 kenar uzunlu\u011fu)<\/span><\/td>\n<td><span style=\"font-weight: 400;\">+2,5\u20133,5<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Her iki s\u00fcre\u00e7te de %5 kenar ihlali<\/span><\/td>\n<td><span style=\"font-weight: 400;\">+7\u20139<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-11987 size-full\" src=\"https:\/\/www.gatorlamination.com\/wp-content\/uploads\/2025\/08\/Rotor-and-Stator-Stacks.jpg\" alt=\"Rotor and Stator Stacks\" width=\"900\" height=\"600\" srcset=\"https:\/\/www.gatorlamination.com\/wp-content\/uploads\/2025\/08\/Rotor-and-Stator-Stacks.jpg 900w, https:\/\/www.gatorlamination.com\/wp-content\/uploads\/2025\/08\/Rotor-and-Stator-Stacks-800x533.jpg 800w, https:\/\/www.gatorlamination.com\/wp-content\/uploads\/2025\/08\/Rotor-and-Stator-Stacks-300x200.jpg 300w, https:\/\/www.gatorlamination.com\/wp-content\/uploads\/2025\/08\/Rotor-and-Stator-Stacks-768x512.jpg 768w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/h2>\n<h2><b>Ger\u00e7ekten i\u015fe yarayan i\u015flem pencereleri<\/b><\/h2>\n<h3><b>Lazer kesim k\u0131lavuzu (fiber, N\u2082)<\/b><\/h3>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Yard\u0131mc\u0131 gaz:<\/b><span style=\"font-weight: 400;\">Kuru N\u2082 12\u201318 bar. O\u2082 daha h\u0131zl\u0131d\u0131r ancak oksit \u00e7apaklar\u0131 olu\u015fturur ve kaplaman\u0131n rengini bozar.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Do\u011frusal enerji (LE):<\/b><span style=\"font-weight: 400;\">0,35 mm \u00e7elik i\u00e7in LE = G\u00fc\u00e7\/h\u0131z de\u011ferini 0,5\u20130,8 J\/mm civar\u0131nda tutun; daha y\u00fcksek LE de\u011ferleri HAZ\/\u00e7apak olu\u015fumunu art\u0131r\u0131r.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Odak:<\/b><span style=\"font-weight: 400;\">\u00dcst k\u0131s\u0131mdaki yans\u0131may\u0131 azaltmak i\u00e7in hafif pozitif ofset (+0,1\u20130,2 mm); her 200 lam&#8217;de bir otomatik odaklama kontrol\u00fc.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Delme stratejisi:<\/b><span style=\"font-weight: 400;\">M\u00fcmk\u00fcnse u\u00e7 kesimi yap\u0131n; derin yuvalar i\u00e7in, \u00f6nceden rampa ile delin.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Yol:<\/b><span style=\"font-weight: 400;\">Hurda k\u00f6pr\u00fclerinde giri\u015f\/\u00e7\u0131k\u0131\u015f; \u0131s\u0131 birikimini en aza indirmek i\u00e7in yuva giri\u015fi en sonda yap\u0131l\u0131r.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Sakin ol:<\/b><span style=\"font-weight: 400;\">Is\u0131 birikimini \u00f6nlemek i\u00e7in karo kesim s\u0131ras\u0131; hassas y\u00fczeylerde iki a\u015famal\u0131 mikro-kesim.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kaplama bak\u0131m\u0131:<\/b><span style=\"font-weight: 400;\">Kenarlarda astar \u00f6nceden sertle\u015febilir; h\u0131z ve d\u00f6\u015feme yoluyla \u00e7evre kenar s\u0131cakl\u0131\u011f\u0131n\u0131 250 \u00b0C&#8217;nin alt\u0131nda tutun.<\/span><\/li>\n<\/ul>\n<h3><b>\u0130lerici damgalama k\u0131lavuzu<\/b><\/h3>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>G\u00fcmr\u00fckleme:<\/b><span style=\"font-weight: 400;\">Tanecik y\u00f6nelimli\/HI \u00e7elikler i\u00e7in kal\u0131nl\u0131\u011f\u0131n %5-7&#8217;si; \u00e7apaklanma ve k\u0131r\u0131lmay\u0131 dengelemek i\u00e7in y\u00f6nelimsiz kalitelerde %8&#8217;e kadar.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kesme ve parlatma hedefi:<\/b><span style=\"font-weight: 400;\">Kal\u0131nl\u0131\u011f\u0131n %30-40&#8217;\u0131 iyi bir n\u00fcfuziyete i\u015faret eder; \u00e7ok d\u00fc\u015f\u00fckse y\u0131rt\u0131lmaya, \u00e7ok y\u00fcksekse a\u015f\u0131nmaya neden olur.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Malzemeler:<\/b><span style=\"font-weight: 400;\">\u0130nce taneli karb\u00fcr z\u0131mbalar\/kal\u0131plar; kaplamal\u0131 \u00e7elikler i\u00e7in DLC kaplamal\u0131 s\u0131y\u0131r\u0131c\u0131lar.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Planlama:<\/b><span style=\"font-weight: 400;\">Delme i\u015fleminden sonra kenarda %3-7 oran\u0131nda kal\u0131nl\u0131k azalmas\u0131; BH&#8217;yi %30-60 oran\u0131nda azalt\u0131r.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Ya\u011flama:<\/b><span style=\"font-weight: 400;\">Ester bazl\u0131 ince film; s\u00fcr\u00fcklenme \u00e7izgilerinin olu\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in viskoziteyi sabit tutar.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Bak\u0131m:<\/b><span style=\"font-weight: 400;\">1,5\u20132,0 milyon vuru\u015ftan sonra veya BH&#8217;de CpK &lt; 1,33 ise daha erken yeniden bileme i\u015flemi yap\u0131n.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>\u00c7apak y\u00f6n\u00fc kontrol\u00fc:<\/b><span style=\"font-weight: 400;\">Alternatif \u00e7\u0131k\u0131\u015f taraflar\u0131na sahip veya yukar\u0131\/a\u015fa\u011f\u0131 s\u0131ral\u0131 \u00e7al\u0131\u015fma d\u00fczenine sahip program \u015feridi.<\/span><\/li>\n<\/ul>\n<h2><b>Damgalama i\u015fleminde \u00e7apak ve bo\u015fluk oran\u0131n\u0131n nicelle\u015ftirilmesi<\/b><\/h2>\n<h3><b>Tablo 3 \u2014 Bo\u015fluk ve \u00e7apak (\u00e7\u0131k\u0131\u015f taraf\u0131)<\/b><\/h3>\n<table>\n<tbody>\n<tr>\n<td><b>Temizleme (% t)<\/b><\/td>\n<td><b>Ortalama BH (\u00b5m)<\/b><\/td>\n<td><b>Maksimum BH (\u00b5m)<\/b><\/td>\n<td><b>Notlar<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">%4<\/span><\/td>\n<td><span style=\"font-weight: 400;\">6.8<\/span><\/td>\n<td><span style=\"font-weight: 400;\">12.4<\/span><\/td>\n<td><span style=\"font-weight: 400;\">D\u00fc\u015f\u00fck k\u0131r\u0131lma noktas\u0131, a\u015f\u0131nma riski<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">%5<\/span><\/td>\n<td><span style=\"font-weight: 400;\">4.9<\/span><\/td>\n<td><span style=\"font-weight: 400;\">9.3<\/span><\/td>\n<td><span style=\"font-weight: 400;\">K\u00fc\u00e7\u00fck yuvalar i\u00e7in uygundur.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">%6<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.4<\/span><\/td>\n<td><span style=\"font-weight: 400;\">7.6<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Dengeli; varsay\u0131lan de\u011ferimiz<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">%7<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.9<\/span><\/td>\n<td><span style=\"font-weight: 400;\">8.5<\/span><\/td>\n<td><span style=\"font-weight: 400;\">K\u0131r\u0131lma noktas\u0131 biraz daha y\u00fcksek, yine de g\u00fcvenli.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">%8<\/span><\/td>\n<td><span style=\"font-weight: 400;\">5.6<\/span><\/td>\n<td><span style=\"font-weight: 400;\">11.1<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Daha h\u0131zl\u0131 a\u015f\u0131nma, daha fazla devrilme<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><b>Genel kural:<\/b><span style=\"font-weight: 400;\">%6 t bo\u015fluk + d\u00fczle\u015ftirme, \u00e7o\u011fu y\u00f6nlendirilmemi\u015f kalite i\u00e7in en d\u00fc\u015f\u00fck BH\/maliyet kar\u0131\u015f\u0131m\u0131n\u0131 \u00fcretir.<\/span><\/p>\n<h2><b>Lazer enerjisi ile HAZ ve \u00e7apak kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">\u00d6l\u00e7\u00fc: 0,35 mm; N\u2082; 100 \u00b5m nozul<\/span><\/p>\n<h3><b>Tablo 4 \u2014 Do\u011frusal enerji haritalamas\u0131<\/b><\/h3>\n<table>\n<tbody>\n<tr>\n<td><b>G\u00fc\u00e7 (kW)<\/b><\/td>\n<td><b>H\u0131z (m\/dak)<\/b><\/td>\n<td><b>LE (D\/mm)<\/b><\/td>\n<td><b>HAZ (\u00b5m)<\/b><\/td>\n<td><b>Ortalama BH (\u00b5m)<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">2.0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">20<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.00<\/span><\/td>\n<td><span style=\"font-weight: 400;\">20\u201325<\/span><\/td>\n<td><span style=\"font-weight: 400;\">5.5<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">2.0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">32<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0,63<\/span><\/td>\n<td><span style=\"font-weight: 400;\">12\u201318<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.2<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">3.0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">45<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0.67<\/span><\/td>\n<td><span style=\"font-weight: 400;\">8\u201314<\/span><\/td>\n<td><span style=\"font-weight: 400;\">2.5<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">3.0<\/span><\/td>\n<td><span style=\"font-weight: 400;\">60<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0,50<\/span><\/td>\n<td><span style=\"font-weight: 400;\">6\u201310<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.0 (mikro \u00e7entikler y\u00fckseliyor)<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><b>Terc\u00fcme:<\/b><span style=\"font-weight: 400;\">\u00c7ok y\u00fcksek LE, HAZ&#8217;\u0131 ve \u00e7apaklanmay\u0131 art\u0131r\u0131r; \u00e7ok d\u00fc\u015f\u00fck LE ise mikro \u00e7entik olu\u015fumunu y\u00fckseltir. 0,6\u20130,7 J\/mm civar\u0131nda ideal bir nokta vard\u0131r.<\/span><\/p>\n<h2><b>Verimlilik ve maliyet modellemesi<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">120 mm d\u0131\u015f \u00e7apl\u0131 stator laminasyonu; 72 yuva; 0,35 mm; y\u0131ll\u0131k talep se\u00e7eneklerini varsayal\u0131m.<\/span><\/p>\n<h3><b>Tablo 5 \u2014 Verimlilik ve maliyet<\/b><\/h3>\n<table>\n<tbody>\n<tr>\n<td><b>Hacim (set\/y\u0131l)<\/b><\/td>\n<td><b>Lazer: lams\/saat (1 kafa)<\/b><\/td>\n<td><b>Lazer \u00fcnitesinin maliyeti (USD\/lam)<\/b><\/td>\n<td><b>Damgalama: lams\/saat<\/b><\/td>\n<td><b>Damgalama birim maliyeti (USD\/lam)<\/b><\/td>\n<td><b>Tak\u0131m amortisman\u0131 (USD)<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">5.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">1.800<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0.18\u20130.26<\/span><\/td>\n<td><span style=\"font-weight: 400;\">9.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0.12\u20130.16<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0 (lazer), 180k (pul)<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">50.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">2.400<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0.11\u20130.16<\/span><\/td>\n<td><span style=\"font-weight: 400;\">12.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0,04\u20130,07<\/span><\/td>\n<td><span style=\"font-weight: 400;\">180 bin<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">500.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">3.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0,08\u20130,12<\/span><\/td>\n<td><span style=\"font-weight: 400;\">15.000<\/span><\/td>\n<td><span style=\"font-weight: 400;\">0,02\u20130,04<\/span><\/td>\n<td><span style=\"font-weight: 400;\">180 bin<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><span style=\"font-weight: 400;\">Bir \u201cset\u201d = rotor + stator y\u0131\u011f\u0131nlar\u0131; katman say\u0131s\u0131 y\u0131\u011f\u0131n y\u00fcksekli\u011fine g\u00f6re de\u011fi\u015fir; tablo katman ba\u015f\u0131na oranlar\u0131\/maliyetleri g\u00f6stermektedir.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Enerji, i\u015f\u00e7ilik ve amortisman dahildir; malzeme hari\u00e7tir.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">\u00d6zetle: Y\u0131ll\u0131k 100.000 set veya daha fazla \u00fcretimde, kal\u0131p bak\u0131m\u0131 BH&#8217;yi belirtilen s\u0131n\u0131rlar i\u00e7inde tuttu\u011fu s\u00fcrece, presleme birim maliyeti\/verimlilik a\u00e7\u0131s\u0131ndan a\u00e7\u0131k ara \u00f6ndedir.<\/span><\/p>\n<h2><b>Bo\u015flu\u011fun \u00f6tesinde istifleme imalat\u0131yla ilgili hususlar<\/b><\/h2>\n<p><b>\u00c7arp\u0131kl\u0131k:<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Damgalama:<\/b><span style=\"font-weight: 400;\">Kal\u0131p i\u00e7i e\u011fimli istifleme veya indeks plakalar\u0131, d\u00fc\u015f\u00fck di\u015fli olu\u015fumu i\u00e7in laminasyonlar\u0131 kademeli olarak d\u00f6nd\u00fcrebilir; kal\u0131p karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 art\u0131r\u0131r ancak kenarlarda ekstra hasara neden olmaz.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Lazer:<\/b><span style=\"font-weight: 400;\">Yap\u0131\u015ft\u0131rma\/kilitleme s\u0131ras\u0131nda her katman i\u00e7in programlanm\u0131\u015f d\u00f6n\u00fc\u015fle e\u011fim olu\u015fturuyoruz; kenar kalitesi etkilenmiyor ancak i\u015flem s\u00fcresi uzuyor.<\/span><\/li>\n<\/ul>\n<p><b>\u0130stifleme ve yap\u0131\u015ft\u0131rma:<\/b><b><br \/>\n<\/b><span style=\"font-weight: 400;\">Arka y\u00fczey f\u0131r\u0131nlama i\u015flemi her iki i\u015flemle de iyi uyum sa\u011flar. Lazerin lokal \u0131s\u0131tmas\u0131 kenar yap\u0131\u015ft\u0131r\u0131c\u0131s\u0131n\u0131 \u00f6nceden aktive edebilir; tamamen lazerle yap\u0131lan setler i\u00e7in f\u0131r\u0131n s\u00fcresini %10-15 oran\u0131nda azalt\u0131n.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Interlock, yerel \u00e7apaklara neden olabilen k\u00fc\u00e7\u00fck \u00e7\u0131k\u0131nt\u0131lar ekler; kal\u0131p i\u00e7inde d\u00fcz \u00e7\u0131k\u0131nt\u0131lar (damgalama) veya mikro \u00e7\u0131k\u0131nt\u0131lar (lazer) kullan\u0131p ard\u0131ndan hafif\u00e7e z\u0131mparalama (&lt; 2 \u00b5m) i\u015flemi uygulay\u0131n.<\/span><\/p>\n<p><b>Son i\u015flem:<\/b><b><br \/>\n<\/b><span style=\"font-weight: 400;\">Damgalama i\u015fleminden sonra hafif kenar d\u00fczle\u015ftirme (rulo) i\u015flemi, BH&#8217;yi belirtilen de\u011ferin \u00f6tesinde inceltmeksizin yakla\u015f\u0131k %40 oran\u0131nda azalt\u0131r.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Lazer kesim kenarlar\u0131nda buharla bileme i\u015flemi, mevcutsa mikro c\u00fcruf adac\u0131klar\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Her iki i\u015flemden sonra manyetik alan\u0131n giderilmesi, elle temas sonucu olu\u015fan tozlanmay\u0131 ve kirlenmeyi azalt\u0131r.<\/span><\/p>\n<h2><b>Kalite riskleri ve azaltma y\u00f6ntemleri<\/b><\/h2>\n<table>\n<tbody>\n<tr>\n<td><b>Risk<\/b><\/td>\n<td><b>\u0130\u015fleme yatk\u0131n<\/b><\/td>\n<td><b>Belirti<\/b><\/td>\n<td><b>Azaltma<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Kaplama yanmas\u0131\/renk de\u011fi\u015fimi<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Lazer (O\u2082 veya y\u00fcksek LE)<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Kahverengi kenar, daha y\u00fcksek kay\u0131p<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Sadece N\u2082, 0,6\u20130,7 J\/mm, kiremit \u0131s\u0131 yay\u0131l\u0131m\u0131<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Mikro c\u00fcruf boncuklar\u0131<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Lazer<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Alt y\u00fczeyinde benekler<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Daha y\u00fcksek N\u2082 bas\u0131nc\u0131, nozul-i\u015f par\u00e7as\u0131 mesafesi, \u00e7\u0131k\u0131\u015f borular\u0131<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Devrilme \u00e7atlamas\u0131<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Damgalama<\/span><\/td>\n<td><span style=\"font-weight: 400;\">k\u0131lcal kaplama \u00e7atlaklar\u0131<\/span><\/td>\n<td><span style=\"font-weight: 400;\">%6 bo\u015fluk pay\u0131, %5 d\u00fcz y\u00fczey, ya\u011flama kontrol\u00fc<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">A\u015f\u0131nma ile birlikte \u00e7apak olu\u015fumu<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Damgalama<\/span><\/td>\n<td><span style=\"font-weight: 400;\">BH kaymalar\u0131 &gt; 8 \u00b5m<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Planl\u0131 yeniden bileme, CpK ge\u00e7itleri, k\u00f6\u015fe yar\u0131\u00e7ap\u0131 spesifikasyonu<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">\u00c7entik konikli\u011fi<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Lazer<\/span><\/td>\n<td><span style=\"font-weight: 400;\">S\u0131k\u0131 yuva s\u0131k\u0131\u015ft\u0131rmas\u0131<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Otomatik odaklama, pozitif odaklama sapmas\u0131, nozul bak\u0131m\u0131<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">K\u00f6\u015fe \u00e7\u0131k\u0131\u015flar\u0131nda kenar \u00e7entikleri<\/span><\/td>\n<td><span style=\"font-weight: 400;\">\u0130kisi birden<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Mikron \u00f6l\u00e7ekli sivri u\u00e7lar<\/span><\/td>\n<td><span style=\"font-weight: 400;\">K\u00f6\u015fe yava\u015flatma (lazer), delik a\u00e7ma + s\u0131y\u0131r\u0131c\u0131 zamanlamas\u0131 (damgalama)<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><b>Vaka incelemesi<\/b><\/h2>\n<p><b>Kullan\u0131m \u00f6rne\u011fi A \u2014 Orta hacimli EV motoru (y\u0131lda 60.000 adet).<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Gereklilik:<\/b><span style=\"font-weight: 400;\">BH \u2264 5 \u00b5m, e\u011fimli stator, s\u0131k tasar\u0131m g\u00fcncellemeleri.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Sonu\u00e7:<\/b><span style=\"font-weight: 400;\">Lazer, N\u2082 ile tutarl\u0131 bir \u015fekilde 2\u20134 \u00b5m BH (Body Hill) de\u011ferine ula\u015f\u0131r, yuva ayarlamalar\u0131 i\u00e7in h\u0131zl\u0131 revizyonlar sa\u011flar ve kal\u0131p maliyeti yoktur. Birim maliyet biraz daha y\u00fcksek olsa da, de\u011fi\u015fiklik esnekli\u011fi ve tasarruf edilen teslim s\u00fcresi ile bu durum dengelenir.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kazanan:<\/b><span style=\"font-weight: 400;\">Lazer tedavisi ilk 12-24 ay boyunca veya farkl\u0131 aile tiplerinde uygulanabilir.<\/span><\/li>\n<\/ul>\n<p><b>Kullan\u0131m senaryosu B \u2014 Y\u00fcksek hacimli \u00e7eki\u015f motoru (y\u0131lda 600.000 set).<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Gereklilik:<\/b><span style=\"font-weight: 400;\">BH \u2264 5 \u00b5m, \u00fc\u00e7 rotor varyant\u0131, sabit tasar\u0131m, s\u0131k\u0131 PPAP.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Sonu\u00e7:<\/b><span style=\"font-weight: 400;\">%6 t bo\u015fluklu damgalama + d\u00fczle\u015ftirme + \u00f6nleyici honlama, 3\u20136 \u00b5m BH ve CpK \u2265 1,33 de\u011ferlerini korur. Laminasyon ba\u015f\u0131na maliyet lazerin yar\u0131s\u0131ndan daha azd\u0131r ve pres, kal\u0131p i\u00e7i e\u011fim ve kilitleme ile besleme yapabilir.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kazanan:<\/b><span style=\"font-weight: 400;\">Tasar\u0131m kesinle\u015ftikten ve kal\u0131p maliyeti amorti edildikten sonra damgalama i\u015flemi yap\u0131l\u0131r.<\/span><\/li>\n<\/ul>\n<h2><b>Uygulamada dikkate ald\u0131\u011f\u0131m\u0131z kabul kriterleri \u015funlard\u0131r:<\/b><\/h2>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>\u00c7apak y\u00fcksekli\u011fi:<\/b><span style=\"font-weight: 400;\">\u2264 5 \u00b5m ortalama; \u2264 10 \u00b5m maksimum (her iki i\u015flem i\u00e7in).<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kaplama delme testi:<\/b><span style=\"font-weight: 400;\">500 V DC; parti ba\u015f\u0131na rastgele se\u00e7ilen 100 kenar noktas\u0131nda k\u0131sa devre yok.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Y\u0131\u011f\u0131n d\u00fczl\u00fc\u011f\u00fc:<\/b><span style=\"font-weight: 400;\">\u2264 0,05 mm\/100 mm OD.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Boyutlu:<\/b><span style=\"font-weight: 400;\">PPAP \u00fczerinde \u00b10,02 mm (lazer) veya \u00b10,015 mm (damgalama) yar\u0131klar; OD\/ID e\u015fmerkezlili\u011fi \u2264 0,03 mm.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>\u00c7ekirdek kayb\u0131 fark\u0131:<\/b><span style=\"font-weight: 400;\">Malzeme baz de\u011ferine g\u00f6re \u2264 +%1,0.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>SPC kap\u0131lar\u0131:<\/b><span style=\"font-weight: 400;\">BH ve yuva geni\u015fli\u011finde Cp \u2265 1,67 \/ Cpk \u2265 1,33.<\/span><\/li>\n<\/ul>\n<h2><b>M\u00fc\u015fterilerimizle nas\u0131l karar veriyoruz?<\/b><\/h2>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Ses seviyesi ve kar\u0131\u015f\u0131m:<\/b><span style=\"font-weight: 400;\">Y\u0131lda ~00.000 setten az \u00fcretim yap\u0131l\u0131yorsa veya s\u0131k tasar\u0131m de\u011fi\u015fiklikleri varsa \u2192 \u00f6nce lazer bask\u0131. Bunun \u00fczerinde ve istikrarl\u0131 bask\u0131lar i\u00e7in \u2192 damgalama.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Geometri \u015fiddeti:<\/b><span style=\"font-weight: 400;\">Son derece ince oluklu boyunlar veya standart d\u0131\u015f\u0131 k\u00f6\u015fe yuvarlatmalar\u0131, kenar hassasiyeti i\u00e7in genellikle lazer i\u015flemeyi tercih eder; daha sonra, damgalanabilirlik i\u00e7in yeniden tasarlar\u0131z.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Zaman \u00e7izelgesi:<\/b><span style=\"font-weight: 400;\">Lazerle \u00fcretim birka\u00e7 g\u00fcn i\u00e7inde tamamlan\u0131rken, presleme y\u00f6ntemi kal\u0131p haz\u0131rlama s\u00fcresi gerektiriyor ancak malzeme ba\u015f\u0131na maliyet tasarrufu a\u00e7\u0131s\u0131ndan kendini amorti ediyor.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Manyetik Performans G\u00f6stergeleri (KPI):<\/b><span style=\"font-weight: 400;\">B\u00fct\u00e7e k\u0131s\u0131tlamalar\u0131n\u0131z varsa, her iki rotay\u0131 da deneyerek baca kay\u0131plar\u0131n\u0131 kar\u015f\u0131la\u015ft\u0131r\u0131yoruz; genellikle kaplama b\u00fct\u00fcnl\u00fc\u011f\u00fc belirleyici fakt\u00f6r oluyor.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Gelece\u011fe Haz\u0131rl\u0131k:<\/b><span style=\"font-weight: 400;\">Genellikle lazerle i\u015fleme ba\u015flar, performans\u0131 kilitleriz, ard\u0131ndan manyetik sonu\u00e7lar\u0131 sabit tutmak i\u00e7in e\u015fle\u015fen kenarlarla (d\u00fcz, bilenmi\u015f, CpK e\u015fle\u015ftirilmi\u015f) damgalama i\u015flemine ge\u00e7eriz.<\/span><\/li>\n<\/ul>\n<h2><b>M\u00fchendisin yuva giri\u015fi ve \u00e7apaklarla ilgili notlar\u0131<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Damgal\u0131 par\u00e7alarda, mikro \u00e7\u0131k\u0131nt\u0131lar\u0131 kesmek i\u00e7in mikro yar\u0131\u00e7apl\u0131 (R 0,05\u20130,10) yuva giri\u015fi tasarlay\u0131n.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Lazerde, yuva a\u011fz\u0131nda a\u015f\u0131r\u0131 \u0131s\u0131nmadan kaynaklanan bir t\u0131kanmay\u0131 \u00f6nlemek i\u00e7in yuvan\u0131n d\u0131\u015f\u0131ndan (\u00e7\u0131k\u0131\u015f yolu) \u00e7\u0131k\u0131n.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Her ikisi i\u00e7in de, kaplama hasar\u0131n\u0131n en \u00e7ok \u00f6nem ta\u015f\u0131d\u0131\u011f\u0131 di\u015f u\u00e7lar\u0131nda ve yuva giri\u015flerinde BH \u00f6l\u00e7\u00fcm\u00fcn\u00fc yap\u0131n.<\/span><\/p>\n<h3><b>\u00d6rnek: y\u0131\u011f\u0131n kayb\u0131 ve \u00e7apak y\u00fcksekli\u011fi<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">K\u00fc\u00e7\u00fck \u00e7apak oranlar\u0131 ve sa\u011flam kaplama i\u00e7in do\u011frusalla\u015ft\u0131r\u0131lm\u0131\u015f bir model pratikte iyi sonu\u00e7 verir:<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">\u0394P \u2248 \u03b1 BHortalama + \u03b2 Lihlal<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">\u03b1 \u2248 0,12% her \u00b5m BH i\u00e7in, \u03b2 \u2248 0,6% her k\u0131r\u0131lan kenar uzunlu\u011funun %&#8217;si i\u00e7in.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">E\u011fer BHmean = 4 \u00b5m ve Lbreach = 0 ise, \u0394P \u2248 0,48% olur; bu da Tablo 2 ile tutarl\u0131d\u0131r.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\">Kaplamadaki tek bir y\u00fczdelik kusur, yakla\u015f\u0131k %0,6&#8217;l\u0131k bir art\u0131\u015fa neden olarak k\u00fc\u00e7\u00fck BH farkl\u0131l\u0131klar\u0131n\u0131 telafi eder.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><b>\u0130ma:<\/b><span style=\"font-weight: 400;\">Nadir g\u00f6r\u00fclen kaplama deliklerini g\u00f6z ard\u0131 ederken 2 \u00b5m ile 3 \u00b5m aras\u0131ndaki fark\u0131 kovalamay\u0131n.<\/span><\/p>\n<h2><b>\u00c7evre, g\u00fcvenlik ve temizlik<\/b><\/h2>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Lazer:<\/b><span style=\"font-weight: 400;\">Duman emme sistemi, demir\/silisyum par\u00e7ac\u0131klar\u0131n\u0131 yakalamal\u0131d\u0131r; ya\u011fs\u0131z, temiz at\u00f6lye, minimum tala\u015f.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Damgalama:<\/b><span style=\"font-weight: 400;\">Ya\u011flama buhar\u0131 ve \u00e7apak par\u00e7ac\u0131klar\u0131n\u0131n ayr\u0131lmas\u0131\/filtrasyonu gereklidir; kal\u0131p kenarlar\u0131n\u0131 korumak i\u00e7in tala\u015f kontrol\u00fc titizlikle yap\u0131lmal\u0131d\u0131r.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Kenar g\u00fcvenli\u011fi:<\/b><span style=\"font-weight: 400;\">Manyetik alan\u0131 korurken kullan\u0131m g\u00fcvenli\u011fini sa\u011flamak i\u00e7in kenar k\u0131r\u0131lmas\u0131n\u0131n \u2264 10 \u00b5m (pah de\u011fil) olmas\u0131 gerekti\u011fini belirtin.<\/span><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Her iki teknoloji de, uygun bir \u00e7al\u0131\u015fma aral\u0131\u011f\u0131nda kullan\u0131ld\u0131\u011f\u0131nda, \u00e7apaks\u0131z ve d\u00fc\u015f\u00fck kay\u0131pl\u0131 rotor ve stator y\u0131\u011f\u0131nlar\u0131 \u00fcretebilir. Lazer teknolojisi, pazara h\u0131zl\u0131 giri\u015f, tasar\u0131m esnekli\u011fi ve ince detaylar a\u00e7\u0131s\u0131ndan \u00f6ne \u00e7\u0131karken; presleme y\u00f6ntemi ise otomotiv \u00f6l\u00e7e\u011finde istikrarl\u0131 tasar\u0131mlar ve en d\u00fc\u015f\u00fck laminasyon maliyetiyle \u00f6ne \u00e7\u0131kmaktad\u0131r.<\/p>\n","protected":false},"author":1,"featured_media":11984,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[50],"tags":[],"class_list":["post-15678","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized-tr"],"_links":{"self":[{"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/posts\/15678","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/comments?post=15678"}],"version-history":[{"count":3,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/posts\/15678\/revisions"}],"predecessor-version":[{"id":15681,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/posts\/15678\/revisions\/15681"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/media\/11984"}],"wp:attachment":[{"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/media?parent=15678"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/categories?post=15678"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.gatorlamination.com\/tr\/wp-json\/wp\/v2\/tags?post=15678"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}