Stator Stamping for Rail Transportation Motor

  • Precision Stamping Process: Utilizes integrated automatic steering manipulators with gantry-type lines for 90° turning stamping.
  • High Dimensional Accuracy: Ensures consistent stator geometry for stable magnetic flux and balance.
  • Enhanced Magnetic Efficiency: Silicon steel sheets reduce core losses and improve power conversion.
  • Size Range: Available from 300 mm to 550 mm, adaptable for various rail motor designs.
  • High Mechanical Strength: Built to withstand vibration, impact, and heavy-duty traction conditions.

Technical Specifications

Parameter Specification
Stator OD Range 300–550 mm
Lamination Thickness e.g., 0.2–0.5 mm (Per Grade)
Material Non-oriented Silicon Steel (Multiple Grades Available)
Slot Geometry Per Drawing: Tight Slot-width Tolerances
Burr Height e.g., ≤ 0.02–0.03 mm (Process-dependent)
Stack Assembly Interlock / Welded / Bonded / Riveted
Insulation Options Coating Class Per Requirement
Certification ISO9001, IATF16949

Customization & OEM Service

  • Size Range: Stator diameter customizable between 300–550 mm.
  • Material Options: Multiple grades of silicon steel available for magnetic optimization.
  • Punching Method: Choice of compound, high-speed, or single-slot precision stamping.
  • Coating Treatment: Optional insulation and anti-rust coatings per customer requirements.
  • Prototype & Mass Production: Fast sample delivery and scalable production capacity.
  • Engineering Support: Assistance with stack design, assembly fitment, and torque optimization.

Application Fields

  • DC traction motors for passenger rail, metro/subway, light rail, and freight locomotives.
  • Traction auxiliaries (cooling fans, pumps) require high slot fill and low loss.
  • Retrofit programs seeking efficiency upgrade via improved lamination precision.

Production Process

Mold Manufacturing
Mold Manufacturing
Stator and Rotor Lamination Stamping
Stamping
WEDM-LS
WEDM-LS
Stator and Rotor Lamination Stacking
Stacking(Optional)
Stator and Rotor Quanlity Control
Quanlity Control
Stator and Rotor Core Packing & Shipping
Packing & Shipping

Advanced Workshop

Mould Workshop
Mould Workshop
Stator and Rotor Lamination Stamping Workshop
Stamping Workshop
Slow Wire Cutting Workshop
Slow Wire Cutting Workshop
Winding Workshop
Winding Workshop
Automatic Production Line for Motor Stators
Stator Automated Production Line
Automated Production Line for Motor Rotors
Rotor Automated Production Line

Partners

  • SIEMENS ABB ALSTOM BYD SAIC CRRC SIEMENS ABB ALSTOM BYD SAIC CRRC
  • GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto
  • CSIC FAW SHACMAN WULING YUTONG CSIC FAW SHACMAN WULING YUTONG CSIC FAW
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