Round Wire Winding Stator

  • Size Range: 140–240 mm outer diameter, adaptable for diverse motor configurations.
  • High Efficiency: Optimized round wire design minimizes resistance and enhances magnetic flux.
  • Flexible Winding Options: Supports both manual and machine winding for varied production needs.
  • Integrated Testing System: Includes welding machine, shaping table, and comprehensive test table for quality assurance.
  • Long-Term Reliability: Designed for superior insulation performance and reduced heat generation.

Technical Specifications

Parameter Specification
Material Silicon Steel Sheet
Winding Type Round Wire Winding
Insulation Class Class F / H
Outer Diameter Range 140mm – 240mm
Application Fields Servo, Reluctance, Elevator, Hydraulic, New Energy
Production Method Manual / Automatic Winding
Testing Equipment Welding Machine, Shaping Table, Test Table
Certifications ISO9001, IATF16949
OEM/ODM Service Available

Customization & OEM Service

  • Custom stator diameters and lamination thickness options.
  • Material and insulation customization per motor requirements.
  • Winding pattern and turn count optimization.
  • Support for prototype and mass production projects.
  • Mold design, technical consultation, and quality traceability.

Application Fields

  • Servo Motors: For precise control and rapid response.
  • Reluctance Motors: To achieve high torque efficiency.
  • Transportation Equipment: Ensures durable and consistent performance.
  • Hydraulic Systems: Provides stable motor operation under load.
  • Elevator Motors: Delivers smooth, vibration-free operation.
  • New Energy Motors: Supports high-efficiency energy conversion and extended lifecycle.

Production Process

Laser-Cut Prototyping
Laser-cut Prototyping
Mold Manufacturing
Mold Manufacturing
Stator and Rotor Lamination Stamping
Stamping
Stator and Rotor Lamination Stacking
Stacking(Optional)
Stator and Rotor Quanlity Control
Quanlity Control
Stator and Rotor Core Packing & Shipping
Packing & Shipping

Advanced Workshop

Mould Workshop
Mould Workshop
Stator and Rotor Lamination Stamping Workshop
Stamping Workshop
Slow Wire Cutting Workshop
Slow Wire Cutting Workshop
Winding Workshop
Winding Workshop
Automatic Production Line for Motor Stators
Stator Automated Production Line
Automated Production Line for Motor Rotors
Rotor Automated Production Line

Partners

  • SIEMENS ABB ALSTOM BYD SAIC CRRC SIEMENS ABB ALSTOM BYD SAIC CRRC
  • GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto
  • CSIC FAW SHACMAN WULING YUTONG CSIC FAW SHACMAN WULING YUTONG CSIC FAW
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