Hairpin Winding Stator
- Size Range: Applicable for stator diameters from 140 mm to 240 mm.
- High Slot Fill Rate: Maximizes electromagnetic efficiency and copper utilization.
- Superior Conductivity: Laser-welded joints ensure low resistance and minimal energy loss.
- High Thermal Stability: Excellent heat dissipation supports long service life.
- Enhanced Structural Strength: 3D forming ensures precise coil geometry and compactness.
- High Adaptability: Suitable for multiple motor systems across energy and industrial sectors.
Technical Specifications
| Parameter | Specification |
| Product Name | Hairpin Winding Stator |
| Material | High-grade Silicon Steel Sheet |
| Stator Outer Diameter Range | 140 mm–240mm |
| Winding Type | Flat Wire/Hairpin Type |
| Manufacturing Equipment | Coil Paint Dipping, Welding Spot Coating, 3D Forming, Torsion Head, Laser Welding |
| Core Applications | Servo Motors, Reluctance Motors, Transportation Motors, Hydraulic Motors, Elevators, New Energy Systems |
| Quality Standard | ISO9001, IATF16949 |
| Features | High Efficiency, High Reliability, Low Power Loss, Compact Design |
Customization & OEM Service
- Custom stator design and structure per client’s motor drawings.
- Prototype and mass production support with flexible batch sizes.
- Copper wire and insulation material selection tailored to performance needs.
- Integration with existing servo or traction systems.
- Technical consultation from design to assembly validation.
Application Fields
- Servo Systems: offering precise control and low torque ripple.
- Reluctance Motors: enabling high-speed operation and energy efficiency.
- Transportation motors: utilized in hybrid and electric cars.
- Hydraulic and Elevator Motors: ensuring smooth performance and strong torque output.
- New Energy Equipment: improving conversion efficiency for clean technologies.
Production Process
Advanced Workshop
