AC Motor Stator Windings

  • High Conductivity: Copper windings achieve >98% conductivity for optimal current flow.
  • Low Electrical Resistance: Reduces power loss and improves efficiency by 10–15%.
  • Thermal Management: Vacuum varnish impregnation enhances heat dissipation and coil rigidity.
  • Vibration Resistance: Laced coils withstand mechanical stress and vibration during operation.
  • Custom Coil Geometry: Compatible with multi-pole, multi-slot AC motor architectures.

Technical Specifications

Parameter Specification
Winding Material Copper/Aluminum
Wire Diameter 0.1 – 3.0 mm
Coil Type Random / Formed / Distributed
Insulation Class F (155°C) / H (180°C)
Rated Voltage 110 V – 690 V
Frequency 50 Hz / 60 Hz
Coil Impregnation Vacuum Pressure Impregnation (VPI)
Power Range 50 W – 500 kW
Certified ISO 9001, ISO 14001, IATF 16949
Applications AC Induction / Synchronous / HVAC / Compressors / Pumps

Customization & OEM Service

  • Choose copper or aluminum magnet wire.
  • Define winding type (random, formed, concentric).
  • Adjust number of turns, poles, and slot fill factor.
  • Select insulation class and varnish type.
  • Design for inverter-fed or standard AC systems.
  • Provide thermal and electrical analysis support.
  • Include OEM branding and export packaging.

Application Fields

  • Three-phase induction motors
  • Single-phase AC motors
  • HVAC and fan systems
  • Machine tools and automation drives
  • Industrial compressors and pumps

Production Process

Laser-Cut Prototyping
Laser-cut Prototyping
Mold Manufacturing
Mold Manufacturing
Stator and Rotor Lamination Stamping
Stamping
Stator and Rotor Lamination Stacking
Stacking(Optional)
Stator and Rotor Quanlity Control
Quanlity Control
Stator and Rotor Core Packing & Shipping
Packing & Shipping

Advanced Workshop

Mould Workshop
Mould Workshop
Stator and Rotor Lamination Stamping Workshop
Stamping Workshop
Slow Wire Cutting Workshop
Slow Wire Cutting Workshop
Winding Workshop
Winding Workshop
Automatic Production Line for Motor Stators
Stator Automated Production Line
Automated Production Line for Motor Rotors
Rotor Automated Production Line

Partners

  • SIEMENS ABB ALSTOM BYD SAIC CRRC SIEMENS ABB ALSTOM BYD SAIC CRRC
  • GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto
  • CSIC FAW SHACMAN WULING YUTONG CSIC FAW SHACMAN WULING YUTONG CSIC FAW
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