DC Motor Stator Core

  • High-Speed Stamping: Using SCHULER or AIDA presses for consistent tooth geometry and tight concentricity.
  • Burr Control: ≤ 0.02 mm to ensure smooth winding insertion and low vibration.
  • Lamination Alignment: Laser-assisted stacking for field uniformity and shape stability.
  • Bonding & Riveting: Reinforced structure suited to compact DC housing.

Technical Specifications

Parameter Specification
Material Silicon Steel / Nickel Alloy / Cobalt Alloy
Lamination Thickness 0.1 – 0.5 mm
Outer Diameter Range 30 – 600 mm
Core Type Yoke / Slotted / Full Ring
Stack Height Customizable
Core Loss ≤ 2.4 W/kg @ 50 Hz
Operating Temperature –40 °C ~ +180 °C
Manufacturing Method Progressive Stamping / Laser Cutting / Bonding
Applications EV Motors / Industrial DC Drives / Robotics / Actuators

Customization & OEM Service

  • Tailor outer and inner diameters for specific DC motor designs.
  • Choose between yoke, slotted, or full-ring core configurations.
  • Select lamination thickness and material grade for target magnetic strength.
  • Offer multiple insulation coatings for different voltage classes.
  • Provide bonded, welded, or riveted stack options.
  • OEM branding, laser marking, and export packaging available.

Application Fields

  • Electric vehicles and hybrid traction DC motors.
  • Industrial DC drives and power tools.
  • Robotics and motion control actuators.
  • Renewable energy control systems.
  • Battery-powered machinery and portable equipment.

Production Process

Mold Manufacturing
Mold Manufacturing
Stator and Rotor Lamination Stamping
Stamping
WEDM-LS
WEDM-LS
Stator and Rotor Lamination Stacking
Stacking(Optional)
Stator and Rotor Quanlity Control
Quanlity Control
Stator and Rotor Core Packing & Shipping
Packing & Shipping

Advanced Workshop

Mould Workshop
Mould Workshop
Stator and Rotor Lamination Stamping Workshop
Stamping Workshop
Slow Wire Cutting Workshop
Slow Wire Cutting Workshop
Winding Workshop
Winding Workshop
Automatic Production Line for Motor Stators
Stator Automated Production Line
Automated Production Line for Motor Rotors
Rotor Automated Production Line

Partners

  • SIEMENS ABB ALSTOM BYD SAIC CRRC SIEMENS ABB ALSTOM BYD SAIC CRRC
  • GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto GAC Group GREE HONGQI HOZON AUTO INNOMOTICS Li Auto
  • CSIC FAW SHACMAN WULING YUTONG CSIC FAW SHACMAN WULING YUTONG CSIC FAW
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